After cutting out the forms using the Jigsaw I trimmed them to about 1mm outside the line with the band saw and then sanded to the line with the bench belt sander. A rigid oscillating sander would have been better for this job but I could not justify the purchase for this project. The bandsaw/sander work was completed over two evenings.
Once all nicely sanded the hatched area in the middle (void for the strongback) needed to be cut out. Time to pull out the old bench drill to prepare to jigsaw the hatched area out.
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